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MAY Issue # 14
Jet Cabin Freshbook LLC - A Jet Media company
All rights reserved
All rights reserved - JetCabin Freshbook Magazine, a Jet Media Company
Issue 19 / March, 2025


JET CABIN FRESHBOOK Magazine is the world's only all-digital publication focussed entirely on jet interiors. We do not publish broad spectrum aviation news or content. The magazine and it's goals were an outgrowth of our founder's career-long profession as a designer of VVIP aircraft interiors. His singularly focussed goal in establishing JCF Magazine was to present Designers, Completion Centers, Flight Departments and Purchasing Agents with the very latest and most innovative interior related products and services by the top cabin suppliers from around the world. JCF provides in-depth coverage of the latest design trends, new materials, emerging technologies and continually showcases the world's top designers. To this day JCF Magazine maintains the most comprehensive categorized listing of Cabin Supplier Groups - worldwide.
JCF Magazine is also proud to maintain the world's only fully comprehensive global listing of top aviation interior designers from around the world. GLOBAL DESIGN ROSTER was developed exclusively for Operators & Flight Departments in need of design resources as they approach new projects. Each of the more than sixty renown designers have been vetted and most have OEM certifications and other industry accepted credentials and awards.
Our key areas of coverage are: Interior Cabin Design / Cabin hygiene / Cabin management • Food & Galley Service • Completions and Refurbishment / Carpet & Flooring / IFE and CMS / Lavs / Lighting / Seating /Textiles and leather / Trends & Emerging Technologies - and all relevant news directly related to interiors.
Who We Are
Photo by: Dave Koch

Jet Cabin Freshbook Magazine is a Jet Media company . Santa Fe, NM (USA) Founder / Editor: Richard Roseman
info@freshbook.aero ph: +1 (214) 415.3492. Advertising Opportunities Editorial: editorial@freshbook.aero Archive: Past Issues
F E A T U R E A R T I C L E S
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When long respected aerospace companies sit down to strategy meetings in charting new courses for the future, one of the first orders of business is skillfully avoiding problems at every turn. Plotting solutions for the future is about vision and sound planning, not inviting problems or allowing old ones to reoccur. Techno Aerospace is certainly no different.. So what kind of problems might they actually be inviting?
"The kind that belong to our customers," responds CEO Andres Vargas. "Our own strategic future is not focused on our problems or what we need to achieve," It's about our customers - solving thier problems - ones that our skillsets and capabilities are uniquely suited for."
AMAC Aerospace is one of the premier completion centers in the world and certainly in Europe. Our COVER story for the March issue is focused on Christelle Dietsch, AMAC's internal Director of Design. She's a seasoned veteran with more than fifteen years experience in VVIP design and completion - also backed up with additional years on the maintenance side - lending a well-rounded understanding of not only the design of such aircraft but a deep understanding of what it takes to actually bring them through engineering, certification and final completion.
We're proud to have Ms Dietsche for our MAR cover story!
The technique has been around a long time now, but the truth is that until now, nobody's ever been able to make it work on interior monuments to a high degree of proficiency. It's taken Swiss based AeroVisto years of refinement and countless test cases to render it worthy and consistently reliable for VIP interiors. What are we talking about? We're talking polymer-based "wraps" that accurately recreate wood veneers, natural stone, carbon fiber and countless other finish surfaces for VIP and business aircraft interiors. Skeptical? Don't be. They've successfully delivered more than 120 aircraft, each with all monuments and surfaces throughout completed using the process. And here's the kicker.... it's indiscernible from the material its mimicking. And what's more, the customers love it! And why not? It saves tons of money and loads of aircraft downtime. This is one you don't want to miss - a true game-changer for customers and the industry at large..
The term 'sing' is old-school (a.k.a. Zhuzed up, Decked Out). Either way, this article talks about how to take your new or newly refurbished private jet from sterile to cozy. Private jet travel offers unparalleled convenience, no question. But standard cabin interiors can feel sparse and impersonal. This guide explores how to transform your private jet experience using carefully selected carry-on items that add warmth, comfort and the familiarity of home without compromising safety regulations or requiring permanent modifications.
In this piece we offer a checklist of both the 'cozed-up" essentials and perhaps some things you haven't considered. Either way, you're all set to create your Zhuzed up airborne digs!
It's coming and it's coming faster than most of us realize. Soon, the skies above major urban populations will see all manner of short-hop VTOL and eVTOL aircraft zooming about, shuttleling executives and families from inner-city sky-ports to larger business airports, building rooftops and more..
As urban air mobility (UAM) transitions from concept to reality, the interior design of vertical takeoff and landing (VTOL) aircraft is emerging as a crucial differentiator in the competitive landscape. With several major manufacturers targeting commercial operations by 2026-2027, the cabin experience is being carefully crafted to balance efficiency, comfort, and practicality for this new mode of transportation.
Our Cover Story
Aerospace Technologies Group has been sharpening its 'Blades' for several years now but the back story of how aerBlade - and now aerLuxe was developed, is more than interesting and literally marks a revolutionary new jump in window shade technology - both on lage top-tier commercial jets and VIP & Head of State.
We had the opportunity to sit down with ATG's CEO, Mr. Mario Ceste as he took us through the entire evolution of these products and how serious technology and science is behind it all. As they like to say. . . "It's Never Just a Shade".

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MALTESE FALCON was not only a blockbuster film in 1943 (Humphry Bogart) but it became the inspiration for what is arguably the most recognized yacht in the world today. At 289 ft, she is stunning to gaze upon and a functional marvel. So, who owns her? Per VF Hollywood's thorough investigation of the matter, entrepreneur Hank Risan claims that the two falcons he owns were the ones used in the film. Risan bought the twin falcons from a San Francisco illustrator in the late 1980s and film art experts deduced that those could be the same statue we see on screen.
If you don't often visit YACHTSPACE, this is a good tiime to start. This yacht stands completely alone in terms of design and signature. You will not be dissapointed.
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Just in case you've been living under a rock. . . prepare yourself for the most exciting shakeup in city travel since the invention of the subway! The world of flying taxis (or VTOL aircraft, if you want to get all acronymy) is about to leap off the sci-fi pages into your phone app for urban commute options – and let me tell you, these aren't your grandfather's helicopters.
I've been watching this space evolve at breakneck speed, and what's really catching my eye isn't just the incredible technology, but how these aircraft are being turned into stunning canvases for design. Imagine stepping into something that feels like a Maybach S-Class crossed with a private jet, but in a hyper-cool new airborne wrapper.
Companies like Joby Aviation, Lilium, and Archer are racing to launch their first commercial flights, and they've brought in some serious heavy hitters from the design world. We're talking about the same creative minds behind your favorite luxury cars and first-class airline cabins. These designers aren't just throwing in some fancy seats and calling it a day – they're completely reimagining what it means to travel above city traffic. The emerging concepts are pretty cool - and they're growing in sophistication at every turn.
What gets me excited is how they're re-thinking the details to fit with the short range mission of these aircraft but way more imaginative than your garden-variety VIP helicopter. There are smart storage solutions that would make Marie Kondo proud, personal climate controls that respond to your smartphone, and noise-canceling systems that make the cabin quieter than your local library (almost). They've even figured out how to make getting in and out basically as easy as your car, whether you're wearing stilettos or using a mobility aid.
Several companies are aiming to launch their first commercial flights within months. While obviously we'll have to see how the regulatory process plays out, one thing's crystal clear – the future of urban travel is ON and it's goin to be a lot more stylish (and a lot more fun) than anyone imagined.
The best part? These aren't just toys for the ultra-wealthy. I mean obviously they will be in the beginning but it will quickly broadedn into more mainstream markets faster than we all imagine.
Catch the article "The Evolution of VTOL Interior Cabins" in this issue!
Words From The Editor
Rick Roseman -
Publisher / Editor
From The Editor



First Visit? JCF Magazine is about Jet Interiors; the designers that design them, the centers that build them and above all, the cabin suppliers - worldwide, that ultimately make it all possible.
If your company belongs to one of these groups, let yourself subscribe to something worthwhile for a change. Stay fresh, participate and grow.



INSTALLMENT
8


ndertaking a private jet interior completion project requires both creative flair and rigorous technical know-how. The initial part is the 'fun' part of course. Renderings, fabrics and finishes that you can hold and fawn over, design meeting with your appointed studio. It's all quite exciting but in today's world, it need not be the only satisfying part. In this installment of Airborne Café, Thomas Chatfield put's a finer point on how the process unfolds, not just design, but the entire project, from concept to fly-away. In this abbreviated 'step-by-step', owner / operators will begin to understand how the industry itself has become somewhat more streamlined and how the utilization of seasoned independent resources can entirely mitigate the huge costs overruns and stifling schedule delays of the past. It's 'game-on' for the future of VVIP and here's your roadmap for enjoying the whole ride!

This is the eighth installment of Airborne Cafe. We are proud to embark on this ongoing series of thoughts, extollings and stories from one of the premier figures in our industry. In each issue Thomas Chatfield will offer us thought provoking articles like the one above - each of them relevant and insightful from the perspective of private aviation. Simply hit the link at right to finish the article and while you're there, learn more about Camber Aviation Management and the importance of their work
Thomas Chatfield - Executive Contributor &
CEO - Camber Aviation Management
Ultimately, an effective partnership between a seasoned completion manager and a skilled interior designer goes far beyond drawings and materials: it creates a transcendent environment that offers luxury and comfort at altitude on every flight.
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"The top DESIGN studios around the world are absolutely the ones that inform the industry and set the trends."
Jetzign is where we highlight the very latest from the top designers and studios. Whether it be the iconic independents or the great design departments within the world's top completion centers, this is where you will find their latest works - and always with an emphasis on the near-term future of cabin design

Image courtesy of Sotto Studios
In this entry of Jetzign, we focus on Ms. Christelle Dietsch / Manager, Interior Design for AMAC Aersospace - based in Switzerland. With more than 15 years of tenured experience in VVIP aircraft design, she brings both her design talents and a technical understanding from prior years on the maintenance side. Christelle is widely recognized as a seasoned veteran in VVIP and Head of State aviation.

Christelle Dietsch
Manager, Interior Design
/ AMAC

At the heart of our Design Department lies a deep commitment to understanding our customers’ unique needs and translating them into functional, luxurious aircraft interiors. Our approach begins with an in-depth consultation to fully grasp the client’s vision, operational requirements, and personal preferences.

At the core of our philosophy is a commitment to delivering excellence—where innovation, craftsmanship, and precision come together to create interiors that are not only visually striking but also perfectly suited to our clients' needs.
At the heart of our Design Department lies a deep commitment to understanding our customers’ unique needs and translating them into functional, luxurious aircraft interiors. Our approach begins with an in-depth consultation to fully grasp the client’s vision, operational requirements, and personal preferences. This crucial first step allows us to define the most efficient and customized aircraft layout, ensuring that every aspect of the cabin aligns with the owner’s lifestyle and mission objectives. At the initial stages, we also prioritize a hand-sketching approach when defining the space and layout, allowing for quick back-and-forth exchanges with the customer to refine ideas efficiently.
Beyond aesthetics, we integrate technical and certification considerations from the very beginning of the design process. Aviation regulations and safety standards are key factors that influence layout feasibility, material selection, and installation processes. By addressing these elements at the earliest stage, we ensure that our proposed designs are not only visually compelling but also practical and compliant, minimizing delays and rework in later phases.
Once the layout is defined, we shift our focus to aesthetics—crafting an interior that is both unique and breathtaking. Every design element, from the contours of the cabinetry to the lighting ambiance, is meticulously curated to reflect the highest standards of luxury and innovation. Material selection plays a vital role in this process, where every wood veneer, metal finish, and fabric are chosen with precision to create a harmonious and elegant cabin environment. Our team takes great care in balancing texture, color, and durability, ensuring that the final product is not only visually stunning but also functional and long-lasting.

A Seamless Collaboration: From Concept to Completion
One of the key strengths of our Design Department is the seamless integration of all trades under one roof. From engineering and design to manufacturing and final assembly, our in-house capabilities foster close collaboration, ensuring efficiency and coherence throughout the process. Our team includes highly skilled professionals across multiple disciplines, including cabinet makers, upholsterers, finishers, and system specialists, all working together to bring our designs to life.
This close-knit collaboration ensures that our designs are not just visually appealing on paper but are also fully optimized for real-world execution. Having direct access to our production teams means we can quickly validate ideas, refine details, and incorporate expert craftsmanship into every aspect of the interior. The direct exchange between designers and engineers allows for continuous feedback, ensuring that each component is not only aesthetically aligned but also structurally sound and functionally efficient.
Furthermore, our hands-on approach minimizes the gap between concept and execution, reducing the risk of design discrepancies and unexpected production challenges. Instead of merely selling a beautiful rendering, we deliver a tangible, high-quality end product that meets the highest standards of luxury, durability, and performance.
At the core of our philosophy is a commitment to delivering excellence—where innovation, craftsmanship, and precision come together to create interiors that are not only visually striking but also perfectly suited to our clients' needs. With our integrated approach and in-house expertise, we don’t just design aircraft interiors; we bring them to life with unparalleled attention to detail and quality.
With our integrated approach and in-house expertise, we don’t just design aircraft interiors; we bring them to life with unparalleled attention to detail and quality.

Direct collaboration ensures craftsmanship and precision.
From concept to execution, we deliver excellence.



Interior Design by: Alberto Pinto Design Cabinet / Yves Pickardt
AMAC is one of the great completion centers in Europe. Their work is heralded across the industry and their client list spans from corporate titans to heads of state. The world's top independent designers also routinely work with AMAC. To the left, is a project designed by the renown Pinto Design Cabinet / Yves Pickardt.
As Manager, Interior Design, Christelle Dietsch welcomes both the collaboration with independent designers.









We don’t just design interiors—we bring them to life. We integrate technical and certification considerations from the start.
- Christelle Dietsch



Interior Design by: Alberto Pinto Design Cabinet / Yves Pickardt
Detail and superb craftsmanship are at the heart of every great completion. Christelle and her team pride themselves on their ability to bring even the smallest and most challenging details to fruition. It starts with a clear understanding and study of the initial design and it comes to life via AMAC's vast internal resources and craftsmen - each of whom take pride in the final outcome.
The exquisitely designed B-747-8 was designed by Alberto Pinto Design / Yves Pickardt.









Seamless integration of all trades under one roof. Every detail . . . meticulously curated for luxury and innovation.






Christelle Dietsch, Manager, Interior Design - AMAC Aerospace
Graduated as a designer and project manager, with over 15 years of experience in VVIP aviation design. My career began at AMAC on the maintenance side of this industry, giving me a deep, hands-on understanding of aircraft operations. Growing alongside AMAC, she was afforded the privilege of establishing and shaping the design department. This background has allowed her to approach design not only from the aesthetic perspective but also with a strong focus on technical aspects, such as maintenance access and cabin removal requirements. By considering these factors from the start, we ensure that our interiors are not merely stunning when first delivered to the customer, but remain practical, serviceable, and durable throughout the aircraft’s lifespan.
Christelle’s process begins with a detailed understanding of the client’s vision, utilizing hand generated sketches for quick exchanges before refining the layout and aesthetics. Through meticulous selection of materials and a seamless integration of luxury and functionality, she and her team create interiors that are both breathtaking and built for longevity.”


“AMAC Aerospace AG – Elevating Luxury in Aviation
AMAC Aerospace is a globally renowned leader in aviation services, specializing in the completion, maintenance, and modification of VVIP, head-of-state, and business aircraft. With a reputation for precision, craftsmanship, and technical excellence, AMAC delivers bespoke solutions that seamlessly blend innovation, luxury, and functionality. Our in-house design team works closely with clients to bring their visions to life, ensuring every aircraft interior is a masterpiece of elegance and performance.



Christelle Dietsch at work (above) in the Basel, Switzerland based AMAC Design Studio - over which she presides.
For more information on Ms Dietsch and AMAC aerospace, visit: amacaerospace.com
Design by: Warja Borges - Unique Aircraft
Design by: Warja Borges / Unique Aircraft


C H R I S T E L L E D I E T S C H
M a n a g e r , I n t e r i o r D e s i g n







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Interview by
Richard Roseman
Article by
M i g u e l T a r t a k o f f
hen it comes to passenger experience, there's only one thing more important than the seat you're sitting in, and that's the window to your left or right. Without them we'd be riding for hours at a time in aluminum cylinders. And private or not, the 'experience' wouldn't be anything akin to luxury. But let's not get off into the esoteric 'what ifs.' For as long as we've had commercial airlines (a.k.a. people carriers), we've had windows. Yet in today's air passenger experience - be it commercial or private, the whole 'window thing' is not so much about the window as it is about the shade that lies between you and it. Back in the day, it was a fabric curtain and as the industry grew a bit, a low-tech, low-bar piece of sliding plastic.
But today, the technology of aircraft window shades, at least for one company, is a highly sophisticated enterprise - well beyond what most of us would imagine. Today, the functions that a modern aircraft window shade can perform is not only nuanced but amazing - both for the passenger and the people that maintain them. Below, Mario Ceste, ATG's CEO explains how they rose to became the standard-bearer in the industry and how science and technology has been the driver - accomplishing things even they thought was impossible a decade ago.
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In the world of aviation, innovation often comes from unexpected places. "While passengers might marvel at advanced entertainment systems or luxurious seating, they rarely think about the humble window shade", says Mario Ceste - CEO. But he and his team at ATG are proving that even this seemingly simple component can be transformed through thoughtful innovation and cutting-edge technology.
The Birth of AerBlade™: When Less Really Is More.
"You know how some companies add technology just because it's sexy?" Mario asks with a knowing smile. "We took the opposite approach with aerBlade™. We wanted to make something robust yet simpler." This philosophy - adding technology not for its own sake but to genuinely improve the product - became the foundation of ATG's breakthrough window shade system.
The genius of aerBlade™ lies in what Mario calls "under the hood" technology. From the passenger's perspective, it's as straightforward as your grandfather's window shade - just press a button to raise or lower it. But beneath this simple interface lies some impressive innovation that's revolutionizing how aircraft window shades function.
Learning from Automotive Innovation
Mario draws a fascinating parallel to automotive engineering that helps explain their approach. "Think about how ABS revolutionized braking," he explains. "Before ABS, cars had mechanical brakes - not even discs in many cases, but drum brakes - and it was all mechanical parts. Over time, as those parts aged, the brakes wouldn't behave the same way as when they were brand new and all the springs and parts were fresh."
"The same principle applies to window shades," he continues. "I don't care whose electric window shade you buy in aviation - they all have mechanical components. The shade doesn't go up by magic; you can't just wave a wand and have it levitate. So, that’s a given and will be for the foreseeable future. But, as with brakes or any other mechanical apparatus, the mechanics change over time."
The Sensorless Revolution
This understanding led to one of aerBlade's most innovative features: a completely sensorless system. "We eliminated the sensors that traditionally determine where the top and bottom positions are," Mario reveals. "Instead, we use software algorithms and electronic sensing to determine when the shade has reached its endpoints."
But the innovation doesn't stop there. The system can actually recalibrate these endpoints over time as the window shade's behavior changes. "Think about the electric window in your car," Mario explains. "When the car is brand new, it goes up and down very smoothly. Over time, it might stutter a little bit or the travel is degraded. We're able to overcome those nuances and make it run just as smoothly after five years as it did when it was brand spanking new."
Special Contributor

VVIP and /or Head of State aircraft (a.k.a. Bizliners) are a different animal in terms of cabin engineering. Unlike business jets, there is little to no recurring engineering in these projects. They are extremely custom meaning everything that goes into them has to be engineered from scratch - a complete clean-sheet-of-paper. And it all has to occur within a very short timeframe.
Intelligent Safety and Control
The system includes sophisticated safety features that protect both the mechanism and users. "If it senses too much force resistance - say, if you put your hand between the top edge of the glass and the window frame - there's a safety mechanism that stops before any damage occurs," Mario explains. "Many times, you just reverse the direction of the window shade and put it back up again, and everything is back to normal. It's self-healing, in a way."
Each shade operates autonomously, but they can be networked together for cabin-wide control. "Obviously," Mario adds with a chuckle, "you wouldn't want me sitting in row 3A telling your window shade what to do when you're in 10B. That might be a little spooky!" He pauses, then adds with a grin, "Notice I put you in premium economy and I was in the first-class seat."
aerLuxe: Taking VIP Aircraft to New Heights
Building on aerBlade's success, ATG developed aerLuxe™ specifically for the VIP market. While it incorporates all the smart control technology from aerBlade™, it features a traditional pleated fabric design instead of a flat blade, making it perfect for the larger, almost picture-window-sized openings often found in private jets.
"In VIP aircraft, many window shades tend to be double width," Mario explains. "The sensitivity of sensor location becomes an even bigger challenge for accurate performance, especially when you need complete darkening of the cabin. When you go to the bottom, it needs to seal off nice and tight for a complete blackout."
The Revolutionary "Shade PT"
But perhaps the most innovative feature of aerLuxe™ is what Mario calls "Shade PT" - a patent-pending technology that maintains the fabric's appearance and functionality over time. "Think about how your clothes behave," Mario suggests. "You get a nice freshly creased pair of pants from the cleaners. You put them on, go to dinner, sit down, get up, and by the time you get home, that crisp crease isn't quite there anymore because the fabric has been pulled and stretched."
The same thing happens with pleated fabrics in window shades, particularly in VIP aircraft that might sit unused for extended periods. "When the fabric is stretched out, it loses its resilience, its springiness," Mario explains. "So we developed technology that can rejuvenate the shape of the fabric on the fly."
This maintenance can be triggered in various ways - through crew controls, maintenance functions, or even automatically after a certain number of cycles. "It's like physical therapy," Mario explains. "Just as you might gradually stretch and exercise after a knee replacement, we can manipulate the movement of the shade over time to maintain the fabric's shape suppleness."
“Of course, if we were talking about an EDW window, once that one loses its darkening ability, there is no option but to throw it away. There is no rejuvenating it.”

"Just as you might gradually stretch and exercise after a knee replacement, we can manipulate the movement of the shade over time to maintain the fabric's shape and suppleness."
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The Connected Future of Window Shades
ATG's vision extends far beyond just controlling light. They're developing IoT-like capabilities that will transform how window shades integrate with aircraft systems. "We're building out a robust set of tools," Mario explains. "Imagine a maintenance person using their phone to interrogate a window shade and determine if it needs preventative maintenance. Or consider business jet passengers controlling their shades directly through their phones, without going through intermediary systems."
This forward-thinking approach has positioned ATG's products perfectly for the aviation industry's connected future. "The commercial airframers are talking about connected cabins where the galley and other equipment are all networked together for smart control and information gathering," Mario notes. "We're positioning aerBlade™ to plug right into that environment."
Making Waves in the Industry
The innovation hasn't gone unnoticed. When Emirates unveiled their new A350 aircraft, the aerBlade™ system consistently earned praise from industry experts and reviewers. "We were just hoping for a glimpse in the reviews," Mario admits with pride. "Instead, people spent 10-15 seconds raving about 'the coolest window shades in the industry.'"
Perhaps most telling was a comment from one of their customers. "I told them we control light," Mario recalls. "They corrected me and said, 'No, you're an integral part of the passenger experience in the cabin.'"
As our conversation concludes, it's clear that ATG has transformed the humble window shade into something far more sophisticated. Through thoughtful innovation and strategic application of technology, they've created systems that don't just control light - they enhance the entire flying experience. And with their forward-thinking approach to connectivity and maintenance, they're ensuring their window shades aren't just part of the aircraft - they're part of aviation's new future where everything within the cabin is connected. Within this new paradigm, everybody wins. From the passengers, to the cabin crew and to the people who maintain the aircraft, it all becomes more predictive and less time-consuming. As Mario points out, this is where modern jet interiors are headed and we’re glad to be a part of it.

Edese Doret Industrial Design - NY
"The commercial airframers are talking about connected cabins where the galley and other equipment are all networked together for smart control and information gathering," Mr. Ceste notes. "We're positioning aerBlade™ to plug right into that environment."
Aerospace Technologies Group is a Florida-based technology company entirely focused on aircraft window shades. Last year at NBAA we asked him why...why have you not used your reputation and technological capabilities to move into some other areas within aerospace. His answer was simple. "Because it would dilute our focus - take our eye off the ball, and for us, the ball is window shades. It's what we're good at and what we're known for," he says, "and we want to keep it that way."
As with last year, ATG will be an exhibitor at this year's 2025 AIX show in Hamburg. But unlike last year, this year they will be rolling out aerLuxe™. It's as remarkable as aerBlade™ was for the airline market - now bringing much of the same technology and features to the VIP market. Mario Ceste and his signature globe-trotting team will be on hand to provide live demonstrations of both aerBlade™ and aerLuxe™.
They invite you to drop by their booth for a visit and discuss your needs for the future.
In the meantime, visit ATG at: atgshades.com
For direct sales inquiries, contact:
Tina Gricius


Visit ATG at this year's EXPO - Stand 7A10






When long respected aerospace companies sit down to strategy meetings in charting new courses for the future, one of the first orders of business is skillfully avoiding problems at every turn. Plotting solutions for the future is about vision and sound planning, not inviting problems or allowing old ones to reoccur.
Techno Aerospace is certainly no different. In fact, their strategies over the last decade or more have resulted in many successes, not the least of which is doubling their size.
So what kind of problems might they actually be inviting?
"The kind that belong to our customers," responds CEO Andres Vargas. "In general our customers are much larger companies, like major airlines. Their challenges are huge. Our own strategic future is not focused on our problems or what we need to achieve," It's about our customers - solving thier problems - ones that our skillsets and capabilities are uniquely suited for."


Interview & Article by
R I C H A R D W. R O S E M A N
In the competitive world of commercial aviation, that first impression when a passenger steps onto an aircraft is everything. For luxury airlines especially, it's a make-or-break moment – the instant when brand promise meets reality at 35,000 feet. As travelers become increasingly discerning, airlines face a critical challenge: how to create an immediate, unmistakable brand connection that
sets the tone for the entire journey.
This is where Techno Aerospace has carved out a remarkable niche, helping premier airlines create unforgettable passenger experiences through innovative engineering and manufacturing solutions. With the acquisition of Jormac Aerospace they've become the go-to problem solvers for airlines seeking to transform their brand visions into reality.



The Branding Handshake. A proposition for the ages and a mammoth challenge for luxury airlines. But for Techno Aerospace, their unique talents and capabilities are offering solutions

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Ms. Gina Radke
CEO Galley Support Innovations
Ms. Gina Radke
CEO Galley Support Innovations

The Brand Handshake Challenge
"When passengers board an Emirates aircraft, they need to identify unmistakably that it's Emirates, and know that the level of service they'll receive during their journey will measure up to that first impression," explains Andres Vargas, CEO of Techno Aerospace. "Creating that immediate brand connection – what we call the 'brand handshake' – is crucial for premium carriers."
The world's top-tier airlines continually face this challenge. It has to be established in the beginning and it requires refreshing and re-establishing throughout the companies' evolution based on market trends, continually changing passenger sensibilities and any number of drivers that reaffirm the Brand Handshake over time.
Where Design Meets Reality
The challenge lies not only in creating beautiful designs – the world's top design firms like Priestmangoode routinely produce stunning concepts for airline interiors. The real hurdle comes in transforming these designs from gorgeous renderings into functional aircraft components that meet the industry's stringent requirements.
"These materials must meet incredibly strict weight restrictions, pass complex flammability tests, achieve specific smoke toxicity levels, and satisfy countless other aviation safety requirements," Vargas explains. "Many designs that look perfect on paper prove impossible to manufacture within these constraints. Even if you can figure out how to make it, you then need to bring together all the required technologies and skillsets to manufacture and deliver them on time, fully certified and with superb quality ready for installation."
A Unique Solution Provider
This is where Techno Aerospace's unique combination of capabilities comes into play. Drawing on 43 years of experience in VIP and business aircraft, plus robust R&D resources and engineering expertise, they've developed proprietary manufacturing processes to turn these challenging designs into certified, flight-ready reality.
The company's journey to becoming an airline solutions provider evolved, in part, via their acquisition of Jormac Aerospace in 2017, which added crucial capabilities to its existing engineering prowess. This combination, along with their lean manufacturing culture and distributed production facilities, has created an end-to-end solution that stands alone in the industry.


- Anfres Vargas
"We had to solve complex engineering challenges related to weight, attachments, and flammability. Our Miami team developed the surface appearance while our other facilities tackled the technical challenges. It was a massive undertaking and an intense collaborative effort."
The Emirates Story
Perhaps no better example exists of Techno Aerospace's problem-solving capabilities than their work with Emirates Airlines. The airline's leadership had a vision: they wanted to recreate the luxurious feel of the VIP aircraft interior across their commercial fleet. The centerpiece would be a distinctive bronze wave wall covering with specific tactile qualities and light reflection characteristics.
The design itself, seemed impossible to produce: a 3D design that maintained its visual appeal and texture while meeting strict weight and safety standards. Manufacturers worldwide had already tried and failed to create a solution. Techno Aerospace took on the challenge, launching a two-year development program that combined engineering innovation with extensive R&D.
"It wasn't just about creating something beautiful," Vargas notes. "We had to solve complex engineering challenges related to weight, attachments, and flammability requirements. Our Miami team developed the surface appearance while our other facilities tackled the technical challenges. It was a massive undertaking and an intense collaborative effort."
The result? A revolutionary product that now graces Emirates' entire fleet of Boeing 777s and their newly in-service A350s, helping establish Emirates as one of the world's most prestigious airlines. With hundreds of new aircraft on order, this single innovation will continue shaping passenger experiences for years to come.
Innovation Beyond Aesthetics
The company's problem-solving expertise extends beyond decorative elements. When a major aircraft manufacturer (OEM) approached them about persistent flooring issues in lavatory and galley areas, Techno Aerospace's engineers tackled three critical problems that had plagued the industry for a decade: telegraphing (visible deformation patterns), buckling, and water damage from leaks.
In just four months, their engineering team developed a prototype that solved all three issues – a solution so innovative it earned four patents for the company. While it took two additional years to refine the manufacturing process and bring it to market, the result was worth the wait and led to Techno Aerospace becoming a first-tier supplier to the OEM. Normally, becoming a 1st tier supplier to an OEM of this level takes decades to reach.
Scaling for Success
To meet growing demand, Techno Aerospace operates four facilities across the United States, with a fifth now under construction on the East Coast. They're also tripling the size of their Miami operation and installing cutting-edge technology to enhance their capabilities further.
"Each facility brings specific expertise to our solutions," Vargas explains. "For example, our signature bronze wave components pass through three different facilities before completion, each adding unique value to the final product. This distributed manufacturing approach allows us to maintain exceptional quality while meeting demanding delivery schedules and rigorous regulatory requirements."
The company's commitment to solving customer challenges has even led them to build facilities specifically for individual clients. Their new East Coast facility, while details remain confidential, it's a testament to their dedication and commitment to providing tailored solutions.



AIX Hamburg - 2024
"We're just at the beginning," Vargas concludes. "The future of aviation will be defined by the major airlines' ability to create distinctive experiences for their passengers, and we're proud to be the company making those visions possible."
The Future of Flight
For Techno Aerospace, it's all about solving the impossible challenges that stand between airlines and their brand visions. For us, it’s always about their challenges, their problems, the impasses that they face,” says Vargas. “and what we can do to eliminate them – how we can turn their visions and challenges into beautiful end-to-end solutions, ready to live and fly on real aircraft.” As more carriers seek to differentiate themselves through distinctive passenger experiences, this unique combination of engineering prowess, manufacturing innovation, and unwavering commitment to solving their customer’s problems, has positioned them at the forefront of aviation's next great transformation.
Through their work with Emirates, Qatar Airways, and other leading carriers, they've proven that with the right blend of innovation, engineering, and determination, even the most ambitious brand visions can take flight. Their success has made them not just a supplier, but a trusted partner to airlines and OEM’s alike, with their airline customers inevitably becoming their biggest advocates.
As the aviation industry continues to evolve, with airlines increasingly focused on creating memorable passenger experiences, Techno Aerospace stands ready to turn the impossible into reality. Their journey from VIP aircraft specialist to revolutionary problem solver in commercial aviation demonstrates that sometimes the best solutions come from thinking beyond conventional boundaries and assembling the perfect consortium of assets.
"We're just at the beginning," Vargas concludes. "The future of aviation will be defined by the major airlines' ability to create distinctive experiences for their passengers, and we're proud to be the company making those visions possible."
Mr. Vargas puts a finer point on some moments aluded to above - two memorable stories wherein Techno Aerospace was able to take their customers’ challenges and turn them into solutions. Defining moments for the company and the customers they serve.
“Seven years ago, a pivotal moment occurred when Emirates Airlines sought to revolutionize their aircraft interiors.

Defining Moments, In Stories
Their leadership had a specific vision: to recreate the luxurious feel of their VIP aircraft's interior, particularly a distinctive bronze wave pattern with intricate 3D design elements, throughout their commercial fleet. As conveyed earlier, the challenge seemed insurmountable – the design had to meet strict aviation standards for weight, flammability, and cost while maintaining a very specific aesthetic appeal.
“Where others had failed, a unique partnership emerged. Working with Jormac, a company we later acquired, we tackled the engineering challenges head-on. After two years of intensive research and development, we achieved what many thought impossible: a product that perfectly balanced our customer’s vision while meeting the stringent regulatory requirements. This breakthrough design now graces Emirates' entire fleet of Boeing 777s and their new A350s, becoming an integral part of their brand identity. With Emirates' massive expansion plans – including 300 new 777s and 150 A350s in the pipeline – this innovation's impact continues to grow.
“But the story doesn't end there. Another significant challenge emerged through one of the two major OEM’s, who had been grappling with flooring issues for a decade. As described earlier, The problem centered around their non-textile flooring in lavatory areas (wet areas with unique challenges).
“What the OEM’s teams couldn't solve in ten years, our engineers cracked in just four months. The solution was so innovative it earned us four patents, requested by the OEM themselves in order to protect the intellectual property. While it took two additional years to reach manufacturing stage, the result was transformative. This achievement elevated us to first-tier supplier status with the OEM – a very rare distinction among aviation suppliers to such a large OEM.
“The success of these projects has led to an unexpected outcome: Boeing now actively recommends our solutions to other airlines, effectively becoming our greatest advocates – occasionally referring us to their airline customers facing similar challenges.
“Current developments include another project with one of the world's largest airlines, though details remain under wraps.


“These stories reflect a remarkable journey for us – ones of innovation, where challenging customer needs transformed a company into a leading aviation design innovator. What began as seemingly impossible requests became catalysts for revolutionary solutions in aircraft interior design, proving that sometimes our customers’ most daunting challenges lead to the most significant breakthroughs.
Techno Aerospace’s capabilities were best summarized at last year's Aircraft Interiors Expo, where one of the world's leading airline interior designers noted: "With the branding capabilities you have amassed over the last decade – you have no competition."



Techno Aerospace practices across three primary markets - AIRLINES, FREIGHTER and MILITARY and is backed up by four locations boasting an entire array of capabilities, from coatings, to custom surfaces, manufactring, certification and engineering and a host of other supporting skillsets.
To learn more, visit: technoaerospace.com
Or contact: Paul.Zappia@technoaerospace.com

Visit Techno Aerospace at this year's AIX Hamburg - Booth # 6B-100

